Material Handling Equipment :

Rotary Air Lock Valves
Knife Gate Valves
Double Flap Valves
 Plough for Sugar Machines
Plough for Sugar Centrifuges
Disc Spring Hanger Assemblies
Slide Gate Valves

 
 
Certification
 
 
 
 
 
 
GOVERNMENT OF INDIA
MINISTRY OF ROAD TRANSPORT & HIGHWAYS S&R (B) Zone
 
   
No.R WNH-34057/1/2008-S&R (B) Transport Bhawan
1- Parliament Street, New Delhi-110001
Dated 22nd July 2009
 
1. The Chairman, National Highways Authority of India, G-5 & G-6, Sector-10 Dwarka New Delhi-110045.
2. The Director General (Works), Central Public Works Department, Nirman Bawan New Delhi-110001.
3. The Director General (Border Roads) Seema sadak Bhavan, Ring Road. Delhi Cantt New Delhi-110010.
4. All Chief Engineers of States / Union Territories / Public Works Department / Road Construction Department / Highway     Departments (Dealing with National Highways and other Centrally sponsored schemes)

Subject : Empanelment of manufacturing firms / authorized suppliers of bearings for bridges on National Highways and other centrally sponsored schemes



Sir,
                   Ministry vide circluar No. RW/NH-34057/1/2002-S&R (B) dated 23.06.2005 empanelled some Manufacturers of Elastomeric bearings Pot / Pot cum-PTFE bearings and Rocker & Roller bearings as Suppliers of bearings. The validity of the empanelmenats prescribed initially as up to 30.06.2008 which was extended in stages upto 15.05.2009.

2.               For renewal of the empanelment of the firms mentioned in the aforestated Ministry's letter dated 23.06.2005 and empanelment of new firms, applications were invited by this Ministry from the interested firms hrough its website and leading newspaper of the country in July - 2008.

The applications and details submitted by various interested firms have been examined in the Ministry. Accordingly empanelment of the manufacturing firms / authorized suppliers of bridge bearings for bridges on National Highways and other roads under
centrally sponsored schemes have been done.The details of number of firms is as under:-

(i) For Elastomeric bearings -14 firms as per the details given vide Annexure - l
(ii) For Pot / Pot cum - PTFE bearings -12 firms as per the details given vide Annexure - ll
(iii) For Rocker & Roller bearings - 8 firms as per the details vide Annexure - III

4.               The empanelment is subject to the following conditions to be strictly adhered to / followed by the empanelled                    firms as well as the Departments / Agencies (user Agencies) procuring the bearings -:


4.1 General

4.1.1          The empanelled firms are required to keep proper record of all documents pertaining to be procurement of                    raw materials such as steel, cast / forge steel, PTFE, neoprene etc.

4.1.2           The empanelled firms shall promptly intimate to the Ministry any supply made by them to the any User                   Agency indicating type and number of the bearing, location of the bridge, whether new construction or                    rehabilitation / repairs existing bridge and the name of User Agency etc.

4.1.3          The empanelled firms are required to have in-house capacity for designing the bearings based on the data
                   regarding the forces movementS rotation etc.supplied by the clients.

4.1. 4          The Engineer-in-charge the Executive agencies : States / UT PWDs, NHAI, BRO etc. who are concerned with                    the acceptance of the bearings shall ensure that all the test for the materials and finished bearings                    (randomly selected as per prescribed procedure) are carried out in their presence through an independent                    reputed testing laboratory.

4.1. 5          Strict enforcement of the codal stipulations regarding the process and acceptance control tests as per                    IRC- 83 (Part-l & Part-ll) and Ministry's specification for Road and Bridge works (4th revision) shall be                   ensured by the empanelled firms as well as the User Agencies while accepting the supply of bearings. To                   achieve this objective the user agencies should ensure that the Engineer-in-charger concerned with the task                   of acceptance of bearings is adequately rained so as to make him fully conversant with the relevant IRC                   codes and specifications.


4.2              Elastomeric Bearings

                   4.2.1 Neoprene WRT, Bayprene 110, Sky prene B -5 and Denka S -40 V grade are to be used as raw                    elastomer for the manufacture of the elastomeric bearings and no other chloroprene should be accepted as                    equivalent of neoprene WRT.

4.2,2           The empanelled firms for elastomeric bearings shall either import chloroprene directly, or will purchase the                   material  from an authorized agent of the foreign manufacture A proper record of the quantity of the materiail
                   mported / purchased as well as the details regarding the bearings manufactured year wise shall be                    maintained by the empanelled firm and on demand the record will be made available to the user agency                   (ies) for inspection All the representatives of the States / Union Territory PWDs concerned with the                   acceptance of elastomeric bearings will demand the above record along with supporting documents from the                   empanelled firm chosen for supply, so to ensure that only imported chloroprene has been used as raw                   elastomer in the manufacture of the elastomeric bearings.

4.2.3          It shall be clearly specified in the bid documents that the supplier of elastomeric bearings shall provide. with                   their quotations the details of the break up of quoted rates including the prevailing price of imported raw                   elastomer used by them for the manufacture of elastomeric bearings, to arrive at the quoted rate of the                   finished bearings per cubic centimeter.

4.2.4           Not with standing the provision of clause 918.3.2 of IRC 83 (part-H), it is hereby specified that for every lot                   of less than 24 bearings, an extra bearing shall be manufactured and, out of the lot, one bearing will be                    selected at random for carrying out material tests. This bearing shall be excluded from the accepted lot for                   the purpose of payment.

4.2.5           Polymer identification test as per clause 915.1.5 of IRC 83 (part 11)- 1987 is mandatory. The manufacturer                    shall get the test done through a recognized laboratory having the facility of Infrared Spectrophotometry                   and the spectra shall be comparable to a reference sample of polychloroprene. The test shall be carried out                   on the core of the elastomeric bearings i.e on the material to be obtained by removing the three layers.

4.2.6           The periodical test for ozone resistance of the elastomer shall be got done by the supplier in accordance                   with clause 915.2.3 of the code IRC83 (part-II). A record of test results for the bearings (for both in house                   and that of  outside agencies) shall be systematically maintained by the Manufacturer and it-shall be                   produced to the accepting authority, on demand.


4.3              Pot cum PTFE Bearings

                   The pot being the most important component of the Pot cum PTFE bearing, the user agency shall ensure                    that proper casting facilities for castinq of the pot are available with the selected supplier in his casting unit.

4.4.            The following undertaking shall be taken from Suppliers of Elastomeric and Pot / pot-cum PTFE bearing.

(a)              "We undertake to use ------------(Name of Chloroprene)------------ in the manufacturing of the bearings and                   that the same shall be imported by us directly from ------------ (name of Manufacturer)-------------- I purchased                   from------- (Name of Agent)-------------- who is the authorized Indian agent of M/s--------------
                   (Name of the Manufactu rer)-----

(b)              "We hereby guarantee against defective materials manufactured, workmanship as well as certify quality                    assurance  at every step of manufacturing of ---------- (Nos.). Elastomeric bearings that may be supplied by                    us as per this office and which shall be installed at the --------------------(Name of the Bridge)---------- fora                   period of 15 years, under normal loading, normal traffic and routine maintenance. We also stand guarantee                    for free repair and replacement. (including the cost of placing the new bearings in position) in part or fuiI. lf                   any defect is found, in the bearings or part there of within the period 36 months from the date of supply or                   24 months from the date of installation, whichever is earlier, except for defects arising out of theft, pilferage,                   floods, earthquake or any other natural calamity etc. over which we have no control."

(c)              "We also give an undertaking that the entire manufacturing and testing process shall be open to inspection                   by the agents of the State / UT PWDs / NHAI or their authorized representatives and that all possible help                   shall be  extended in conducting the relevant tests required as per IRC: 83 (Part-II)-1987 and other                   instructions issued by the Ministry of Road Transport & Highways from time to time."

5.                A report on the performance of bearings supplied, (particularly with reference to any adverse behaviour like
                   bulging, flattening, splitting etc. for the neoprene bearings) may be maintained and sent to the Ministry from                   time to time, and a consolidated yearly report to be furnished by 30th April every year.

6.               The user agencies are requested to inform the Ministry regularly about the failure of bearings along with the                   name of manufacturers.

7.               This empanelment of manufacturing firms I authorized suppliers of bearings for bridges on National Highways                   and other centrally sponsored schemes will be valid up to 22nd July 2012 or until further order of the                   Ministry, whichever is earlier.

8.                This circular supersedes the previous circular no. RW/NH-34057/1/2008-S&R (B) dated 17.04.2009. The                   contents  of this letter may be brought to the notice of all the officers of your Department dealing with bridge                   works on National Highways and other Centrally sponsored schemes.


 
 
Yours faithfully.
(Arun Kumar Sharma)
Chief Engineer (B) S&R
For Director General(RD) &SS

 

 

Enclosure: Annex-I, II, III
Copy to: -

  1. Concerned firms
  2. All Technical Officers of the Ministry
  3. All ROs and ELOs
  4. Secretary, IRC, New Delhi
  5. Director, NITHE, Naida
  6. PPS to Secretary (S,RT&H), PS to DG (RD) &SS, PS to ADG
 
 
Annexure - l
 

 List of firms empanelled as manufacturing firms / authorized suppliers of Elastomeric bearings for Bridges on  National  Highways  and other Centrally Sponsored schemes

 S. No

 Name of the firm

 Address of Firm

1

 Construction Equipment Co. Meerut.

 C-6, Shastri Nagar, Meerut (UP) -250005.

2
 Sanfield Bhopal LImited, (India).  13-A, D-Sector, Industrial Area, Govindpura, Bhopal-462023.
3
 The Freyssinet Prestressed Concrete Co. Ltd., Mumbai.
 6/B, 6th Floor, Sterling Centre, Dr. Annie Besant Road, Worli, Mumbai-400018.
4
 Maruti Techno Rubber Pvt. Ltd, NOIDA.  B-69-70, Sector-5, Noida-201301 (UP).
5
 Hevea Rubber Technologies (P) Ltd. Kottayam.  21, YMA Road, Poovanthuruthu, PO Kottayam-686012 , Kerala.
6
 Exjomet & Allied Products Pvt. Ltd., Kolkata.  45, Jhowtala Road (3rd Floor ), Kolkata-700019.
7
 Elastomet Bearings Pvt. Ltd., Kolkata.  42-B, Motilal Basak Gardens, Kolkata-700054.
8
 Tricon Polymers Pvt. Ltd, Navi Mumbai.  D-11, Udyog Sadan No.2, Street no.3, MIDC, Andheri (East) Mumbai-400093.
9
 J.K.Steel & Polymer (lndia) Yamuna Nagar.  506, Model Town, Yamuna Nagar-135001 (Haryana).
10

 Steel Auto Industries, Yamuna Nagar.

 Hotel J.K. Residency Residency Road, Yamuna Nagar-135001.
11
 Polymer Products, Navi Mumbai.  72, Mahavir Centre, Sector 17, Vashi, Navi Mumbai-400705.
12
 Ameenji Rubber Pvt. Ltd, Secunderabad.

 5-5-65/1 A, F-14, SA Trade Centre, 1ST Floor, aniganj, Secunderabad-500003.

13

 Jai Construction Equipment Co., Meerut.

 C-6, Shastri Nagar, Meerut-250005.

14
 Mageba Bridge Products Pvt. Ltd, Kolkata.  45, Jhowtala Road (3rd Floor), Kolkata-700019.
 
Annexure - ll
 

List of firms em panelled as manufacturing firms/authorized suppliers of POT CUM PTFE bearings for Bridges on  National Highways and other Centrally Sponsored schemes

 S. No

 Name of the firm

 Address of Firm

1

 Sanfield (India) Limited, Bhopal.

 13-A, D-Sector, Industrial Area, Govindpura, Bhopal-462023.

2
 Metal Engineering and Treatment Co. Pvt. Ltd.  42-B, Motilal Basak Gardens, Kolkata-700054.
3
 Steelmet Bridge Bearings Pvt. Ltd.
 45, Jhowtala Road, 3rd floor, Kolkata. 700019.
4
 BBR (India) Ltd., Bangalore.  318, 15th Cross, 6th Main, Sadashivnagar, Bangalore-560080.
5
 Steel Auto Industries Yamunanagar.  Hotel J.K. Residency Residency Road, Yamuna Nagar-135001.
6
 Dynamic Prestress (I) Pvt. Ltd. Nasik.  E-46, MIDC, Satpur, Nashik-422007.
7
 Metco Group Engineers Pvt. Ltd., Kolkata.  45, Jhowtala Road (3rd Floor), Kolkata-700019.
8
 Sneha Bearings Pvt. Ltd., Pune.  Gat No. 178, Ganeshnagar, Talawade, Pune - 412114.
9
 Ansuk Polymers Pvt. Ltd., Mumbai.  D-11, Udyog Sadan No.2, Street no.3, MIDC, Andheri (East) Mumbai-400093.
10
 Construction Equipment Co. Meerut.  C-6, Shastri Nagar, Meerut (UP) -250005.
11
 J.K.Steel & Polymer (lndia) Yamuna Nagar.

 506, Model Town, Yamuna Nagar-135001 (Haryana).

12
 Mageba Bridge Products Pvt. Ltd, Kolkata.  45, Jhowtala Road (3rd Floor), Kolkata-700019.
 
 
Annexure - lll
 

 List of firms em panelled as manufacturing firms/authorized suppliers of Steel Rocker & Roller bearings /  Spherical I Pin bearings for Bridges on National Highways and other Centrally Sponsored schemes

 S. No

 Name of the firm

 Address of Firm

1

 J.K.Heavy Engineers,Yamuna Nagar.

 506, Model Town, Yamuna Nagar-135001 (Haryana).

2
 Dynamic Prestress (I) Pvt. Ltd. Nasik.  E-46, MIDC, Satpur, Nashik-422007.
3
 Steelmet Bridge Bearings Pvt. Ltd.
 45, Jhowtala Road, 3rd floor, Kolkata. 700019.
4
 J. Sons Engineering Corporation (india) Meerut.  J. Sons House, Garh Road, Meerut - 250002.
5
 Metal Egineering and Treatment Co. Pvt. Ltd., Kolkata.  42-B, Motilal Basak Gardens, Kolkata-700054.
6
 Steel Auto Industries Yamunanagar.  Hotel J.K. Residency Residency Road, Yamuna Nagar-135001.
7
 Killick Nixon Ltd. Construction Equip. Division Mumbai.  Killick House, Killick Estate, Baji Pasalkar Marg, Chandivali, Mumbai-400072
8
 Metco Group Engineers Pvt. Ltd., Kolkata.  45, Jhowtala Road (3rd Floor), Kolkata-700019.